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Innovative Labeling Applications: Analysis Report on Real-Time Printing Technology and Label Applica

2024-02-29

WIN-WIN PACK Innovative Labeling Applications: Analysis Report on Real-Time Printing Technology and Label Applicator


In a completely automated packaging system, labeling application is an important part of the packaging end.

Below is our comprehensive explanation of the Floor-type real-time printing and labeling machine. The machine uses the famous American ZEBRA PRINTER technology to provide unparalleled label pasting speed and accuracy.


Innovative Variants: WWP-RT57

A. Side Type Real-Time Printing and Labeling Machine (Suction Sticker):Ideal for seamlessly affixing labels to the side of products, this variant ensures instant printing and labeling, optimizing production workflows with its rapid response capabilities.

B. Flat Type Real-Time Printing and Labeling Machine (Suction Sticker):Tailored for flat surfaces, this variant maintains the same real-time printing prowess, guaranteeing precise label placement with every application.


labeling machine RT57.png


Application Precision:

  • Instant Printing-Instant Labeling: Streamlining the labeling process for heightened productivity.

  • Labeling Position: Strategically positions labels on the side of the product for maximum visibility and utility.

  • Label Size Flexibility: Accommodating label sizes ranging from 20-100mm in width and 20-200mm in length, catering to diverse product dimensions and requirements.

Specialized Operation:

  1. Data Transmission and Label Application: The system software or weighing machine transmits data to the computer, which, in turn, communicates with the printer. Upon printing and peeling, the label is suctioned by a cup mechanism, guided by a cylinder to its designated application point.

  2. Product Detection and Label Attachment: Ensuring seamless integration with the manufacturing process, the machine detects product arrival and precisely attaches the label accordingly.



Labeling Precision and Requirements:

  • Single Row Label Design: Labels are meticulously crafted with a 2-3mm spacing between each, ensuring clarity and readability.

  • Margin and Backing Paper: Maintaining a 2-3mm margin between the label and release paper, utilizing Glassine backing paper for optimal adherence.

  • Die-Cutting Accuracy: Labels boast a cutting-edge accuracy of ±0.2mm, preserving the integrity of the bottom paper.

  • Label Roll Specifications: Supporting label rolls with a maximum outer diameter of 300mm and a paper core inner diameter of 76.2mm.

Printer Specifications:

  • Model: Zebra (ZE500)

  • Printing Method: Thermal Transfer/Thermal Sensitivity

  • Print Resolution: 300dpi

  • Print Rate: Approximately 6-10 inches per second

  • Print Range: Width 25-104mm; Length 25-250mm

  • Induction Mode: Gap Induction, Reflection Type

  • Media Type: Copperpaper, Synthetic Paper, Gracdi

  • Communication Interface: R232 Serial Port, Parallel Port, USB2.0, Network Port

Enhanced Functionality:

  • Barcode Compatibility: Supporting a variety of one-dimensional and two-dimensional barcode types, ensuring comprehensive labeling capabilities.

  • User Interface: Equipped with a user-friendly touch screen panel for intuitive operation and configuration adjustments.

  • Alarm Settings: Configurable alarms for various scenarios, ensuring prompt attention to machine status and performance.

Optimized Performance:

  • Labeling Speed: Achieving speeds of 20-40pcs/min, bolstering production efficiency without compromising accuracy.

  • Labeling Accuracy: ±1-2mm precision in label width, ensuring consistent and uniform application.

  • Label Length and Placement: Supporting label lengths of 25-250mm, accommodating diverse product specifications with ease.




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In the fast-paced manufacturing packaging industry where intelligence is soaring, the technology of automated machinery has been continuously improved and updated to solve the packaging and intelligence problems encountered in the industry to the greatest extent.


Real-Time Printing and Labeling Machine -- coupled with the American ZEBRA PRINTER technology, represents a paradigm shift in manufacturing efficiency and precision. From instant printing to precise label application, this innovative solution empowers businesses to elevate their production capabilities and meet the demands of today's dynamic market landscape.